Archive for the ‘OSCR Digester’ Category

Turn up the heat ….

Sunday, January 3rd, 2010

The weather has turned bitterly cold but the worms are happy. It’s not Hawaii for the them but the bin temps are in the preferred range of the worms.

The OSCR plans call for an electric heat cable but I felt that there was too much material in the bin that’s potentially combustible. Paper and cardboard make up a good portion of what we feed the worms. These materials are normally wet, but we have seen them dry out and we didn’t want to take a chance. So, we decided on installing a hot water heating system.

We felt that a 5 gallon plastic bucket would be sufficient water to circulate and the buckets will take temperatures that are pretty high. We started out with an aquarium heater in the bucket but it didn’t heat the water very fast nor very hot. We found the following on sale at our local Southern States:

Picture 026

We happened to have a high volume aquarium pump that we planned to use for brewing vermitea.

Picture 008

We bought 9′ of heavy wall plastic hose. There was no specific structure in the plans to accomodate the hose. We wanted it to be stable and still allow the contents of the bin to continue to settle without hangups. Here’s what we came up with:

securing the heating system in the bin

securing the heating system in the bin

We attached a 1×3 at each end of the bin and drilled holes to hold 1/2″ emt pipe. We drilled two holes in the bin so that the hose could be inserted just under the emt.

This is what it looks like from an end view:

Picture 012

We then secured the hose to the emt with electrical ties:

Picture 044

The hoses were attached to the pump after drilling holes in the lid of the bucket as shown here:

Picture 013

This is what it looks like after adding some insulation and an electronic thermostat:

Picture 022

The thermostat has a probe. A hole was drilled in the bin to insert the probe which was positioned in about the middle of the bin between the emt pipes. As the contents of the bin have settled we have had to dig around a little to raise the probe a couple of times so far. We don’t want the probe to go too far down or we won’t be taking readings in the right area.

The heating system has been working well. The outside temperatures today are in the teens with wind chills around zero. The thermostat is set at 70 and the compost thermometer is showing temps in the 60’s. The probe’s reading fluctuates around 70 within a degree or two at most.

We are very happy with the heating system. If we build another bin in the future, we will likely make some minor changes with the design.

Monday, December 7th, 2009

Back again …. Other modifications made on the OSCR plans were to line the bed with black plastic. Again, I had read that the wood rotted out after a few years of servce for others. Plastic is cheap, much cheaper than replacing the wood in a couple of years, not to say anything about the hassle.

I wanted to preserve the wood as much as possible and found 3/4″ washers that would fit over the emt pipe. They are sold by the lb at our local Tractor Supply. The washers cost me about $5.00 plus the cotter pins of about $1 as shown in this picture:

Use of black plastic to line the bin and use of washers and cotter pins on emt pipes

Use of black plastic to line the bin and use of washers and cotter pins on emt pipes

The plans call for a lot of ventilation holes. I’m guessing that my perfectionism caused me to search for alternatives to the cheaper window screening recommended to be installed over the vent holes. I found 2″ and 1″ aluminum siding vents (louvers) with screens online. I bought some. They were about $1.50 each plus s/h. Here’s a photo:

Aluminum Siding Vents with screens

Aluminum Siding Vents with screens

I used the sliding action noted in the plans. These vents are 2″ diameter. 2.25″ holes were drilled into a 1×4 and into the plywood of the bin. The vents are held in the 1×4 with screws though there’s not much of a lip and a couple fell out until I tried a couple of times to secure them.

It turns out that the bin lid is open most of the time so the vents don’t do much. I have the bin in my garage for now. When I put it outside the vents will become more important.

The final step was to apply paint. I picked up a gallon of primer and a gallon of latex paint at Lowe’s. I chose the color ‘taragon’ as you probably noted from some of the pics. The only thing I’ll say about painting is that putting on two coats of primer and two coats of paint to the inside and outside of the bin takes a LOT of time.

The next installment will be about heating the bin. I’ll get to that hopefully in a day or two.

Sunday, December 6th, 2009

Oops! I wanted to add a picture of the tek screws so here it is:

tek Screws in emt pipe

tek Screws in emt pipe

And, a tek screw added to each pipe OUTSIDE of the bin to be used when I build a crank handle to turn the pipes -

OSCR Bin showing emt pipes with tek screws

OSCR Bin showing emt pipes with tek screws

Sorry, it’s hard to see. I’ll take some closeups. More later ……

Sunday, December 6th, 2009

In October 2009 I decided to build an OSCR bin. I had purchased the plans months before but never had the time needed to work on it. I’m glad that I had time because it takes a LOT more time than one would think it would. In all, it took me part of a three week period. I worked on it whenever I had time. I estimate that it took about 70 hours in all.

Basic Bin, not yet finished

Basic Bin, not yet finished

The picture above shows the bin during construction. I have a zillion photos of the contruction process but I won’t bore you with the details here. Maybe at some point if there are questions I can include some other photos.
The bin is 2′ wide, 4′ long and a total of 3′ tall. 4 swivel wheels were added to the bottom so it can be moved around easier. The 2′ width was decided on so that the bin can be moved inside into different rooms if necessary. Most interior doorways are 32 -36″ wide. The height was decided on to give an adequate depth for the worms with a large enough harvest chamber so that bending way down would not be needed.
One feature in the harvest chamber was to be able to get one or two trays into it to collect the vermicompost (VC). I happen to have a number of “rabbit” trays that I use for various things in the strawberry business. These tays are 2′ x 2′. Two trays fit in nicely.
I modified the construction of the bin. I had read about the “Vermitopia” bin online. Their assessment was that the 2×4 structure tended to rot out after a few years and that replacement of rotten parts was difficult. I didn’t want to have to deal with rotten parts ever if possible. So, the 2×4 and 2×3 structure was designed to be on the outside with plywood on the inside.
Another modification is in the harvest structure. The plans call for weed wacker string or steel cables to be strung 2″ apart. Again, the “Vermitopia” bin assessment was that the 2×6’s used cracked and rotted. In addition, I didn’t want to have to get down on my knees (I’m older and that’s a real struggle for me) to rake the VC. I had built a bin earlier which is 2′ x 2′ and used 1/2″ emt pipe in it spaced at 2″. The spacing seemed a bit close in that bin so I went 2.25″ for this bin.
OSCR bin with 1/2" emt pipes
OSCR bin with 1/2″ emt pipes
The picture above shows the pipe. It turns out that 1/2″ emt has an outside diameter just under 3/4″. I drilled holes through the plywood. I did not drill through a 2×6. Instead, I used 2×4’s and rested the emt pipes ON TOP of the 2×4’s as shown below.
OSCR bin showing holes drilled for emt pipes
OSCR bin showing holes drilled for emt pipes
To avoid using a rake, I drilled holes in the emt pipes every 2″. I staggered the holes so the pipes next to each other didn’t have holes next to each other. For example, the first pipe has the first hole 1″ from the plywood. The second pipe’s first hole is 2″ from the plywood. Into each hole in the emt I screwed in self drilling tek screws, I think they were #12’s 1.5″ long. When the pipes are turned, the tek screws will agitate the VC and loosen it – at least that was the plan.
This ends the first installment. I will add more soon as time is running out on me today. Until then, take care …..